Alternative skip handler for nuclear storage ponds challenge.pdf

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<h2>Challenge Aims</h2>Sellafield Ltd is seeking solutions that can effectively interface with skips, move and reposition them within the ponds, and allow recovery of those skips into safer storage.The main aim is to allow movement of skips within the FGMSP without reliance on the SHM (i.e. so skips can still be moved when the SHM is in outage). Any solution must be able to work under the pond water conditions and accurately move the skips from stacks to the export cell and bay bogies around the pond.Additionally, the solution should be able to deploy with the sludge retrieval tools to enable the removal of radioactive sludge from the ponds.Within the stacks, it is acknowledged that some solutions may not be able to access skips adjacent to the pond walls or in the corners, and, whilst this would be preferrable, Sellafield Ltd still would be open to solutions that can only manage a limited number of skips.Whilst the FGMSP is the main focus, solutions that can be applied to the PFSP would also be desirable.The Legacy Ponds Programme is currently considering short-term solutions to enable skip movements for export from FGMSP due to the SHM repair outage, with the focus on short time to implementation. This Game Changers challenge is intended to address the longer-term need for performance and reliability as well as the ability to undertake all functions required of the current SHM.As Sellafield Ltd’s legacy ponds retrievals programme is currently ongoing, solutions that can be implemented within a 1–2 year timeframe would be advantageous. Full solutions or partial solutions that can enable a suite of different technologies in a retrievals toolkit are welcomed.<h2>Find Out More</h2>Please download the challenge statement for full details of this opportunity.An interactive webinar will take place at 10am on Tuesday 13th January 2026 where delegates will have the chance to hear directly from the challenge owners and ask any questions. <a href="https://forms.fis360.com/fis360ltd/form/GameChangerswebinarAlternativeskiphandlerfornuclea/formperma/JQfAiLG1zO5PnWm0SMpmJNF8LmabhzbFK23gLRjG-_k" rel="noopener noreferrer" target="_blank">Register here for free.</a>The deadline for applications for this challenge is 3pm on Tuesday 27th January 2026.<h2>Assessment of Applications</h2>Applications are reviewed against set criteria by a panel of challenge owners, prospective end‐users from our partner organisations, and Game Changers project staff. Brief summary feedback will be provided if your project is not awarded feasibility funding.Application forms and posters will be assessed consistently and transparently using the following criteria:<ol><li>How well does the application align with the challenge aims?</li><li>Is the proposed solution credible from the perspective of deployment?</li><li>What potential does the proposed solution have to transform practice in your area?</li><li>Do you feel the applicant is well placed to deliver a feasibility project?</li><li>Would the solution proposed in the application benefit from feasibility funding?</li><li>Does the application meet the scope of the challenge?</li></ol>

Alternative skip handler for nuclear storage ponds

Sellafield Ltd is seeking an alternative to the Skip Handling Machine (SHM) used in the First Generation Magnox Storage Pond (FGMSP). The FGMSP is an ageing and degrading facility and a high Hazard and Risk Reduction priority. Reliance on a single crane limits throughput, particularly during planned maintenance or unplanned outages. The challenge is to identify a solution that can safely operate underwater to move and position skips, work alongside or independently of the SHM, and potentially deploy sludge retrieval tools. Applicability to the Pile Fuel Storage Pond (PFSP) and other sites would be beneficial.An alternative skip handling solution would increase operational resilience by allowing skip movements and exports to continue when the SHM is unavailable, while also accelerating exports when used in parallel. <a href="https://forms.fis360.com/fis360ltd/form/GameChangerswebinarAlternativeskiphandlerfornuclea/formperma/JQfAiLG1zO5PnWm0SMpmJNF8LmabhzbFK23gLRjG-_k" rel="noopener noreferrer" target="_blank">Register to find out more.</a>

Sellafield Ltd seeks an alternative skip handling system for ageing nuclear storage ponds to maintain and accelerate skip movements and exports, supporting Hazard and Risk Reduction when the existing Skip Handling Machine is unavailable.

BEPO reactor decommissioning challenge.pdf

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<h2>Challenge Aims</h2>The overarching aim of this programme is to generate fit-for-purpose, reliable, and scalable solutions that accelerate the decommissioning of BEPO and reduce long-term costs. Traditional methods project completion in the late 2040s; this challenge seeks to unlock smarter, faster, and more innovative approaches that can be adapted for use across the wider UK nuclear fleet.Through this initiative, NRS aims to:<ul><li>Improve safety practices by reducing manual intervention and enhancing control over hazardous environments</li><li>Reduce long-term costs through more efficient processes and reduced programme duration</li><li>Enhance operational efficiency by integrating automation, digital tools, and advanced handling techniques</li><li>Establish scalable practices that can be applied across the NDA’s fleet of over 50 reactors</li><li>Contribute to global advancements in nuclear decommissioning through knowledge sharing and technology transfer</li></ul><h3>Access</h3>The core challenge is to design and implement innovative technologies and strategies that ensure safe, efficient, and dependable access to the BEPO reactor core. NRS is interested in robotics solutions in particular, although not exclusively. This involves developing temporary works, enabling activities, and robust procedures to facilitate entry – whether from the top or side, through the concrete shielding, or from beneath. No single route is prescribed, which opens opportunities for creative demolition techniques and novel approaches to overcome access constraints.This includes but is not limited to:<ul><li>Working at height</li><li>Demolition/removal of either part of concrete shielding or one thermal column (Figure 2)</li><li>Accessing the thermal column</li><li>Temporary works</li><li>Temporary structures</li><li>Remote and semi-remote technologies minimising waste</li><li>Health and safety priority</li></ul>A particular emphasis is placed on remote or semi-remote solutions, with a focus on minimising waste and prioritising health and safety throughout the process.<h3>Dismantling &amp; Materials Handling</h3>The aim of this theme is to identify and develop innovative methods, including robotic handling, to enable the safe and efficient dismantling of the BEPO reactor. In particular, NRS is seeking solutions that have the potential to be deployed fully remotely, with the operator working from outside the building. Currently available practice includes the use of vacuum lifters, drill and tap solutions, and x-y plotters for remote handling.The structure of the BEPO reactor is outlined in Figure 2 and further details can be provided for successful applicants. Solutions that can dismantle all or part of the reactor are sought. Briefly, the reactor contains the following elements:<ul><li>Reinforced concrete (7ft 6” thick biological shield, and foundations)</li><li>Bismuth tray barrier (7”)</li><li>Activated graphite (7.9m cube comprised of ~23,000 blocks, each between 12” x 12” x 48” and 2.23” x 7.24” x 29”, weighing approx. 850 tons in total)</li><li>Cast iron plates and thermal shields (between 2”–6” thick)</li><li>Rods (control, safety and shutdown) that contain Boron carbide</li><li>Fuel rods</li><li>Steel grid structures</li></ul><h3>Waste</h3>Dismantling of the BEPO reactor will lead to a significant volume of waste that must be packaged and disposed of. The aim of this theme is to improve waste management and disposal through mechanisms that include:<ul><li>Segregating different materials</li><li>Segregating different radioactivity levels of waste (Intermediate level waste (ILW), low level waste (LLW), very low level waste (VLLW))</li><li>Cutting or size reduction of materials</li><li>Packaging waste into predefined shielded flasks and containers</li><li>Managing traceability of waste</li><li>Investigating cleaning or recycling of materials where possible</li></ul><h3>Digital Solutions</h3>The aim of this theme is to drive innovation in decommissioning by leveraging digital solutions that enhance safety, efficiency, and operational effectiveness. Key objectives include improving data storage and sharing, enabling streamlined supply chain access, and supporting the adoption of advanced technologies such as digital construction methods, intelligent infrastructure, autonomous systems, digital modelling and data-driven decision-making tools.By embracing approaches like augmented reality, virtual reality (VR), Building Information Modelling (BIM), Light Detection and Ranging (LiDAR), and digital twins, the challenge seeks to elevate safety standards, reduce human exposure to hazardous environments, and transform ways of working through better knowledge management, analytics, and predictive asset management. Additionally, automating characterisation, monitoring and inspection tasks that require significant people hours will release operators from repetitive and time-consuming work.NRS is seeking integrated digital tools used throughout the decommissioning process to support more informed, responsive and safe decommissioning operations. This includes the use of:<ul><li>Data capture</li><li>Surveying</li><li>Modelling</li><li>Automation</li><li>Data storage and sharing</li></ul> <h2>Find Out More</h2>Please download the challenge statement for full details of this opportunity.You can watch a webinar and Q&amp;A session with the challenge owners for more information and details of how to apply.<iframe class="ql-video" frameborder="0" allowfullscreen="true" src="https://player.vimeo.com/video/1136634110/"></iframe>The deadline for applications for this challenge is 3pm (GMT) on Thursday 27th November 2025.﻿Within your application, please clearly identify which of the following four priority area(s) your solution addresses – Access, Dismantling &amp; Materials Handling, Waste, Digital Solutions, or a combination of these.&nbsp;If you have experience of deploying technologies, please ensure that you evidence it within your application form or poster, as it will count towards the scoring of your application.Please note that applicants without prior deployment experience may wish to find a collaborative partner to support them or indicate that they would like to be introduced to potential collaborators should their application be successful.ADDITIONAL INFORMATION FOR THIS CHALLENGEFollowing the webinar, NRS have provided the following additional diagram of the BEPO fuel channel dimensions&nbsp;<a href="https://www.gamechangers.technology/static/u/Dimensions.pdf" rel="noopener noreferrer" target="_blank">See the diagram here</a>.<h2>Assessment of Applications</h2>Applications are reviewed against set criteria by a panel of challenge owners, prospective end‐users from our partner organisations, and Game Changers project staff. Brief summary feedback will be provided if your project is not awarded feasibility funding.Application forms and posters will be assessed consistently and transparently using the following criteria:<ol><li>How well does the application align with the challenge aims?</li><li>Is the proposed solution credible from the perspective of deployment?</li><li>What potential does the proposed solution have to transform practice in your area?</li><li>Do you feel the applicant is well placed to deliver a feasibility project?</li><li>Would the solution proposed in the application benefit from feasibility funding?</li><li>Does the application meet the scope of the challenge?</li></ol>

Innovative Solutions for BEPO Reactor Decommissioning

Nuclear Restoration Services (NRS), part of the Nuclear Decommissioning Authority (NDA), is responsible for decommissioning nuclear and research sites across the UK. These projects pose complex technical and operational challenges, which NRS addresses through focused research and development.To improve safety, efficiency, and cost-effectiveness, NRS is exploring innovative technologies not yet adopted within the industry. The British Experimental Pile 0 (BEPO) at Harwell will act as a testbed for these emerging solutions. BEPO’s compact design and low radiological risk make it ideal for piloting new decommissioning methods, with successful innovations to be applied across the NDA’s 50+ reactors. NRS seeks advances in Access, Dismantling &amp; Materials Handling, Waste, and Digital Solutions.

Nuclear Restoration Services (NRS) is seeking innovative technology solutions to support the decommissioning of nuclear reactors across the UK, with a focus on four key areas: Access, Dismantling &amp; Materials Handling, Waste, and Digital Solutions.

Needlestick and puncture-resistant materials challenge.pdf

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CHALLENGE AIMSThis challenge aims to enhance operator safety by identifying and developing needlestick and puncture-resistant materials for use in gauntlets, as well as other protective equipment such as containment bags and lay-down sheets. These materials must provide superior puncture resistance while maintaining dexterity in gauntlets, tear resistance and avoiding additional weight or bulk.While Sellafield Ltd can offer guidance on sizing and manufacturing specifications, the primary focus is on materials that can be effectively transformed into functional, puncture-resistant gauntlets and related equipment. Proposals should include evidence of the materials’ protective capabilities along with plans for their development into the requested items.Within your application, please clearly specify which item(s) your solution addresses – gauntlets, containment bags, lay-down sheets, or a combination of these. FIND OUT MOREPlease download the challenge statement for full details of this opportunity.You can watch a webinar and Q&amp;A session with the challenge owners for more information and details of how to apply.<iframe class="ql-video" frameborder="0" allowfullscreen="true" src="https://player.vimeo.com/video/1140363166/"></iframe>The deadline for applications for this challenge is 3pm (GMT) on Thursday 4th December 2025. ASSESSMENT OF APPLICATIONSApplications are reviewed against set criteria by a panel of challenge owners, prospective end‐users from our partner organisations, and Game Changers project staff. Brief summary feedback will be provided if your project is not awarded feasibility funding.Application forms and posters will be assessed consistently and transparently using the following criteria:<ol><li>How well does the application align with the challenge aims?</li><li>Is the proposed solution credible from the perspective of deployment?</li><li>What potential does the proposed solution have to transform practice in your area?</li><li>Do you feel the applicant is well placed to deliver a feasibility project?</li><li>Would the solution proposed in the application benefit from feasibility funding?</li><li>Does the application meet the scope of the challenge?</li></ol>

Needlestick and puncture-resistant materials for enhanced nuclear safety

Decommissioning work at Sellafield requires the handling of hazardous materials in confined environments such as gloveboxes. Current equipment is increasingly strained under the demands of modern decommissioning tasks. Sellafield Ltd currently uses approximately 200–250 gauntlets per month in addition to containment bags and lay-down sheets that are essential for the safe handling and transport of sharp or contaminated materials.There is an urgent need for next-generation materials capable of providing enhanced protection. Sellafield Ltd is seeking to collaborate with innovators and suppliers to accelerate the development, testing, and deployment of novel materials for use in gauntlets, containment bags and lay-down sheets.

Sellafield Ltd is seeking innovative, scalable solutions for needlestick and puncture-resistant materials to improve gauntlets, containment bags, and lay-down sheets, enhancing operator safety and operational efficiency.

Immobilising spring hangers challenge.pdf

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CHALLENGE AIMSNRS is seeking solutions that will support and immobilise structures that are currently supported by spring hangers.During decommissioning, NRS will need to remove all spring hangers, including those providing essential structural support. During this removal process, it is essential to provide alternative support for the structures that are currently suspended from spring hangers to maintain their structural integrity. These structures will need to remain in situ for a number of years whilst decommissioning operations are undertaken.Ideally, any solutions to this challenge would be applied remotely, although this is not essential. Where solutions cannot be applied remotely, the use of specialist rope access or other means that avoid the need for scaffolding structures for access are preferred.Ideally, solutions would be deployed in tandem with the protection methods described in the Current Practice section. Where this is not the case, solutions should also provide a means to prevent the ejection of spring hanger components in the event of tie-rod failure or spring-shatter/collapse.NRS has an immediate focus on the hardest-to-reach assemblies at Hinckley Point A, but that particular scenario is not the limit of application for successful solutions to this challenge. FIND OUT MOREPlease download the challenge statement for full details of this opportunity.You can watch a webinar and Q&amp;A session with the challenge owners for more information and details of how to apply.<iframe class="ql-video" frameborder="0" allowfullscreen="true" src="https://player.vimeo.com/video/1134618404/"></iframe>The deadline for applications for this challenge is 3pm (GMT) on Tuesday 18th November 2025. ADDITIONAL INFORMATION FOR THIS CHALLENGEIn the webinar, the following question was raised:Can you provide an upper bound or a range of quantitative data for the following components:<ol><li>Spring force</li><li>Spring weight</li><li>Spring dimensions</li><li>Duct weight</li></ol>NRS have provided a drawing of the largest type of spring hanger assembly within the NRS fleet.&nbsp;The weight of this assembly is approximately 500kg and it supports a duct that weighs approximately 60 tonnes. <a href="https://www.gamechangers.technology/static/u/GC_Spring_Hangers_NRS_Genspring_M7.pdf" rel="noopener noreferrer" target="_blank">See the diagram here</a>. ASSESSMENT OF APPLICATIONSApplications are reviewed against set criteria by a panel of challenge owners, prospective end‐users from our partner organisations, and Game Changers project staff. Brief summary feedback will be provided if your project is not awarded feasibility funding.Application forms and posters will be assessed consistently and transparently using the following criteria:<ol><li>How well does the application align with the challenge aims?</li><li>Is the proposed solution credible from the perspective of deployment?</li><li>What potential does the proposed solution have to transform practice in your area?</li><li>Do you feel the applicant is well placed to deliver a feasibility project?</li><li>Would the solution proposed in the application benefit from feasibility funding?</li><li>Does the application meet the scope of the challenge?</li></ol>

Immobilising spring hanger assemblies for safe decommissioning

Nuclear Restoration Services Ltd (NRS) is decommissioning former Magnox nuclear power stations, where ducting in pressurised circuits was supported by spring hangers to absorb vibration and thermal movement. Larger, pre-compressed versions – constant load spring hangers – remain in use across sites, with around 1,000 still supporting essential ducting. These contain significant stored energy, posing a risk of high-speed projectile failure if released.During decommissioning, NRS must safely remove all spring hangers while maintaining alternative structural support to prevent ducting movement and ensure stability of suspended systems throughout the lengthy decommissioning process.

Nuclear Restoration Services Ltd (NRS) is seeking solutions that will provide immobilisation of constant load spring hangers during decommissioning of the former Magnox nuclear power stations.

Remote deployment method for sensors.pdf

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CHALLENGE AIMSSellafield Ltd is seeking a method to remotely deploy corrosion-sensing and inspection equipment via the ceiling ports or ground-level ventilation ducts of cells within SPRS. The deployment solution should be able to reach all required parts of the cell to place corrosion-sensing equipment at all required sites of corrosion, including those on the extrusions and on the welds.The deployment solution should be able to carry and deliver the sensor payload to where it is required and hold the sensing equipment in place at all times. It should be able to tolerate the radioactivity levels within the cell. It should also be able to record the locations of analysis/data or sample collection and should be robust so that it can be repeated across other cells within SPRS.Sellafield Ltd is seeking any solutions to this challenge to be operational/business as usual by 2029. This means that an active demonstration of a solution would be required by early 2028 at the latest. However, if an earlier solution is presented, this would be desirable. FIND OUT MOREPlease download the challenge statement for full details of this opportunity.You can watch a webinar and Q&amp;A session with the challenge owners for more information and details of how to apply.<iframe class="ql-video" frameborder="0" allowfullscreen="true" src="https://player.vimeo.com/video/1125987078/"></iframe>The deadline for applications for this challenge is 3pm on Thursday 30th October 2025. ADDITIONAL INFORMATION FOR THIS CHALLENGEAdditional information was requested during the webinar for detail on the access points to the store (above and below):Store additional information:<ul><li>Floor to lower steelwork – 2230mm</li></ul>&nbsp;Access to the ventilation duct:<ul><li>Manhole entry – 600mm x 600mm (please use this updated figure instead of the 730mm x 730mm as reported in the Challenge Statement).</li><li>Floor thickness – 500mm (e.g. length of ‘drop’ through the manhole)</li><li>Void height – 1000mm</li></ul>&nbsp;Access via roof access ports:<ul><li>There are no restrictions for equipment transfer through the plant (assuming any equipment can fit through a standard doorway)</li><li>A limiting size of 750mm (l) x 750mm (w) x 2000mm (h) would be suitable for access in the corridor above the roof access ports</li></ul>﻿ASSESSMENT OF APPLICATIONSApplications are reviewed against set criteria by a panel of challenge owners, prospective end‐users from our partner organisations, and Game Changers project staff. Brief summary feedback will be provided if your project is not awarded feasibility funding.Application forms and posters will be assessed consistently and transparently using the following criteria:<ol><li>How well does the application align with the challenge aims?</li><li>Is the proposed solution credible from the perspective of deployment?</li><li>What potential does the proposed solution have to transform practice in your area?</li><li>Do you feel the applicant is well placed to deliver a feasibility project?</li><li>Would the solution proposed in the application benefit from feasibility funding?</li><li>Does the application meet the scope of the challenge?</li></ol>

Remote deployment method for sensors in nuclear store structures

The Sellafield Product and Residue Store (SPRS) houses special nuclear materials (SNM) that have resulted from nuclear fuel reprocessing activities. The SPRS is ventilated by the natural convection of unfiltered air, and it is known that the moisture and salt in the air are causing corrosion of steel and aluminium structures (extrusions) within the SPRS.Sellafield Ltd needs to understand whether the observed corrosion is going to be limiting to the forecast 100-year lifetime of the SPRS store and needs a method of deploying corrosion-sensing equipment to the sites of the corrosion.

Sellafield Ltd is seeking a method to remotely deploy corrosion-sensing and inspection equipment to and from corrosion sites within the Sellafield Product and Residue Store (SPRS) to help inform decision-making for the store and its content.

Challenge statement - Moving waste materials within storage silo compartments.pdf

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CHALLENGE AIMSSellafield Ltd is seeking methods for waste retrieval from compartments that can either ensure no craters are formed in a waste bed during the retrieval process, or that can redistribute waste to prevent craters from becoming excessive in size. Currently, post processed sonar is being trialled to provide an accurate method to measure the waste bed profile, but a real-time solution could significantly improve the efficiency and risk management of waste removal operations.The following benefits are of particular interest:<ul><li>Avoidance of crater formation.</li><li>Maintenance of a reasonably flat/level waste bed profile.</li><li>Capability to image and map the waste bed profile in real time.</li><li>Ability to sustain the current rate of retrievals operations.</li><li>Improving the efficiency of retrievals.</li><li>Ability to support waste retrieval for the full depth of the compartment.</li></ul>Sellafield Ltd is open to solutions that either improve the efficiency of current processes or are entirely new systems. The key is to enable predictable removal of waste material from the storage compartments.FIND OUT MOREPlease download the challenge statement for full details of this opportunity.You can watch a webinar and Q&amp;A session with the challenge owners for more information and details of how to apply.<iframe class="ql-video" frameborder="0" allowfullscreen="true" src="https://player.vimeo.com/video/1111943080/"></iframe>The deadline for applications for this challenge is 3pm on Thursday 28th August 2025.ASSESSMENT OF APPLICATIONSApplications are reviewed against set criteria by a panel of challenge owners, prospective end‐users from our partner organisations, and Game Changers project staff. Brief summary feedback will be provided if your project is not awarded feasibility funding.Application forms and posters will be assessed consistently and transparently using the following criteria:<ol><li>How well does the application align with the challenge aims?</li><li>Is the proposed solution credible from the perspective of deployment?</li><li>What potential does the proposed solution have to transform practice in your area?</li><li>Do you feel the applicant is well placed to deliver a feasibility project?</li><li>Would the solution proposed in the application benefit from feasibility funding?</li><li>Does the application meet the scope of the challenge?</li></ol>

Moving waste materials within storage silo compartments

A significant challenge in the decommissioning of Sellafield site is emptying radioactive waste from the Magnox Swarf Storage Silos (MSSS). To date, the removal of waste material from MSSS compartments has been performed by the Silo Emptying Plant (SEP), which is only able to retrieve waste in the central area of a compartment resulting in the formation of a crater.Sellafield Ltd is seeking a new approach to managing the removal of this waste, which can either avoid craters being created or better manage them if they are created. Additionally, an accurate method to measure the waste bed profile could significantly improve the efficiency and risk management of waste removal operations.

Sellafield Ltd is seeking methods for radioactive waste retrieval from silo compartments that can either ensure no craters are formed in the waste bed or that can redistribute waste to prevent craters from becoming excessive in size.

Characterisation of fuel derived materials.pdf

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CHALLENGE AIMSSellafield Ltd is seeking solutions that can effectively identify and quantify fuel derived materials including:<ul><li>Magnox </li><li>Magnesium hydroxide </li><li>Uranium </li><li>Uranium corrosion products, which are predominantly uranium oxide </li></ul>These materials may be stored under dry, damp or underwater conditions, depending on the facility. It is understood that a single solution may not be viable to conduct characterisations under all of these conditions. Partial solutions that can characterise materials in any of the storage scenarios described are welcomed. To enable characterisation within the FGMSP, a solution must be capable of being mounted on a Remotely Operated Vehicle (ROV) or manipulator arm, to reach fuel derived waste that is stored under water.Wider benefits could be realised if a proposed solution can:<ul><li>Distinguish other materials such as steel and aluminium.</li><li>Perform characterisation at various processing stages to ensure materials are managed appropriately and allow for informed decision-making based on accurate data.</li><li>Characterise the compositions of materials in the MSSS compartments in-situ, prior to retrieval. This would allow for more streamlined retrieval operations and provide feedback to the current material transition models.</li><li>Identify small pieces of waste, typically between 8mm and 100mm in size, which would improve waste management and processing outcomes.</li></ul>As Sellafield Ltd’s legacy waste retrievals programme is currently ongoing, solutions that can be implemented within a 1-2 year timeframe would be advantageous.Whilst deployability of characterisation methods is a critical consideration, finding a solution capable of conducting the required characterisation of these fuel derived materials is the initial challenge. Design of deployment methodology will be addressed at a later stage.FIND OUT MOREPlease download the challenge statement for full details of this opportunity.You can watch a webinar and Q&amp;A session with the challenge owners for more information and details of how to apply.<iframe class="ql-video" frameborder="0" allowfullscreen="true" src="https://player.vimeo.com/video/1068888289/"></iframe>The deadline for applications for this challenge is 3pm on Monday 14th April 2025.ASSESSMENT OF APPLICATIONSApplications are reviewed against set criteria by a panel of challenge owners, prospective end‐users from our partner organisations, and Game Changers project staff. Brief summary feedback will be provided if your project is not awarded feasibility funding.Application forms and posters will be assessed consistently and transparently using the following criteria:<ol><li>How well does the application align with the challenge aims?</li><li>Is the proposed solution credible from the perspective of deployment?</li><li>What potential does the proposed solution have to transform practice in your area?</li><li>Do you feel the applicant is well placed to deliver a feasibility project?</li><li>Would the solution proposed in the application benefit from feasibility funding?</li><li>Does the application meet the scope of the challenge?</li></ol>

Remote analytical techniques for characterisation of fuel derived materials

Nuclear fuel reprocessing ceased on the Sellafield site in 2022 and the site is now in its decommissioning phase. As part of decommissioning operations, Sellafield Ltd is carrying out a retrievals programme to remove fuel derived waste materials and transfer them for onward processing and eventual geological disposal.Sellafield Ltd is seeking remote analytical techniques to characterise nuclear fuel derived waste materials. This will enable better sentencing of that waste for future processing operations and disposal, reducing associated risks and improving the efficiency of retrieval of legacy waste from existing storage facilities.

Sellafield Ltd is seeking remote analytical techniques to characterise nuclear fuel derived waste materials. This will enable better sentencing of that waste for future processing operations and disposal.

Internal inspection of long and narrow pipework.pdf

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CHALLENGE AIMSThe solution must provide live HD colour video of over 40m of pipework with an internal diameter of 20mm, navigating grit/sand, protruding circumferential welds and multiple bends. The footage is to feed into a recorder.This pipework is inspected every 2 years, with the next inspection due in 2025. The pipeline is expected to be operational for the next 40 years.Sellafield Ltd are seeking a solution that can be developed for the 2027 inspection but would look to deploy for the 2025 inspection if that was possible.Sellafield Ltd welcome solutions from all sectors.FIND OUT MOREPlease download the challenge statement for full details of this opportunity.You can watch a webinar and Q&amp;A session with the challenge owners for more information and details of how to apply.<iframe class="ql-video" frameborder="0" allowfullscreen="true" src="https://player.vimeo.com/video/1054189462/"></iframe>The deadline for applications for this challenge is 3pm on Friday 28th February 2025.ASSESSMENT OF APPLICATIONSApplications are reviewed against set criteria by a panel of challenge owners, prospective end‐users from our partner organisations, and Game Changers project staff. Brief summary feedback will be provided if your project is not awarded feasibility funding.Application forms and posters will be assessed consistently and transparently using the following criteria:<ol><li>How well does the application align with the challenge aims?</li><li>Is the proposed solution credible from the perspective of deployment?</li><li>What potential does the proposed solution have to transform practice in your area?</li><li>Do you feel the applicant is well placed to deliver a feasibility project?</li><li>Would the solution proposed in the application benefit from feasibility funding?</li><li>Does the application meet the scope of the challenge?</li></ol>ADDITIONAL INFORMATION POST-WEBINARResponse to: Can you confirm what the "normal" internal diameter of the pipe is, as well as the minimum?We anticipate the pipe will have a maximum internal diameter of 25mm. Due to the presence of debris, welds and protrusions, this is likely to be narrower than 25mm at points throughout, with an expected minimum of 20mm.

Internal inspection of long and narrow pipework

Routine visual inspection of existing assets across the Sellafield site is important to understand their condition, identify any defects, and manage the risk of failure. Internal inspection of narrow pipework can be particularly challenging due to bends, corrosion debris, lack of lighting, and the length of pipes.One example of such pipework is an overflow drain line that services the Sellafield Sealines. This drain line must be inspected every 2 years to ensure there is no damage or blockage. A solution is required that can provide live HD colour video of over 40m of pipework with an internal diameter of 20mm, navigating grit/sand, protruding circumferential welds and multiple bends.

Sellafield Ltd is seeking a technology capable of conducting internal visual inspection of long, narrow, convoluted pipework, providing live HD colour video to assess condition, identify any defects, and manage the risk of failure.

Challenge statement - Non-intrusive characterisation.pdf

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CHALLENGE AIMSThe following is a high-level list of the characteristics that Sellafield Ltd needs to identify or discern with regard to their PCM drums, prior to processing in its Waste Treatment Complex:<ul><li>Physical nature of the contents, such as solid lumps, powders, liquids, sludges etc</li><li>Chemical composition of the above, with particular focus on potential explosives</li><li>In the case of pressurised vessels, it is important to understand whether the vessels have retained their pressurisation</li><li>Identification and quantification of reactive metal species</li><li>Quantification of the surface area of any aluminium present</li><li>Presence and nature of any complexing agents</li><li>Presence and quantities of asbestos</li><li>Presence and quantities of any neutron absorbers and reflectors, such as beryllium and graphite</li></ul>Further specifications on these criteria are given in the functional requirements section of the challenge statement.The challenge owners are willing to consider any solutions that can provide some but not all of the information required. All valid information relating to the contents of these packages is useful.Sellafield Ltd is seeking to implement solutions within a 2- to 5-year time frame.FIND OUT MOREPlease download the challenge statement for full details of this opportunity.You can watch a webinar and Q&amp;A session with the challenge owners for more information and details of how to apply.<iframe class="ql-video" frameborder="0" allowfullscreen="true" src="https://player.vimeo.com/video/1046455448/"></iframe>The deadline for applications for this challenge is 3pm on Tuesday 21st January 2025.ASSESSMENT OF APPLICATIONSApplications are reviewed against set criteria by a panel of challenge owners, prospective end‐users from our partner organisations, and Game Changers project staff. Brief summary feedback will be provided if your project is not awarded feasibility funding.Application forms and posters will be assessed consistently and transparently using the following criteria:<ol><li>How well does the application align with the challenge aims?</li><li>Is the proposed solution credible from the perspective of deployment?</li><li>What potential does the proposed solution have to transform practice in your area?</li><li>Do you feel the applicant is well placed to deliver a feasibility project?</li><li>Would the solution proposed in the application benefit from feasibility funding?</li><li>Does the application meet the scope of the challenge?</li></ol>

Non-intrusive characterisation of legacy waste drum contents

In preparation for the long-term disposal of legacy waste on the Sellafield site in a Geological Disposal Facility&nbsp;(GDF), waste package contents must be processed into a suitable safe and passive form. To process and treat the waste in the most safe, efficient and cost-effective way, Sellafield Ltd needs to fully understand the chemical, physical, radiological and fissile nature of the waste within the legacy packages.This challenge is focused on waste packages that contain untreated and unprocessed Plutonium Contaminated Material (PCM). Key to this challenge is the ability to obtain the required characterisation without opening or disturbing the contents of the PCM drums.

Sellafield Ltd is seeking methods to characterise legacy waste drums that contain Plutonium Contaminated Material (PCM) without opening or disturbing the drum contents.

Challenge statement - In-situ real-time characterisation.pdf

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CHALLENGE AIMSThe aim of this challenge is to enhance the characterisation toolkit at Sellafield – identifying technologies that can assess a wide range of waste material characteristics, including radiological, non-radiological, chemical, and physical properties.The solution(s) should be able to remotely identify and determine both the type and quantity of the following components in situ in any given waste material:<ul><li>Total petroleum hydrocarbons</li><li>Polychlorinated biphenyls (PCBs)</li><li>Polycyclic aromatic hydrocarbons (PAHs)</li><li>Semi-volatile organic compounds (SVOCs) and volatile organic compounds (VOCs)</li><li>Heavy metals</li><li>Anions</li><li>Asbestos</li><li>Persistent organic pollutants (POPs)</li><li>Chlorofluorocarbons (CFCs)</li><li>Waste Acceptance Criteria (WAC) testing</li><li>pH</li></ul>Sellafield Ltd is seeking solutions that can address all or part of the challenge and help reduce the current 12-week timeframe for data gathering and analysis of samples.FIND OUT MOREPlease download the challenge statement for full details of this opportunity.You can watch a webinar and Q&amp;A session with the challenge owners for more information and details of how to apply.<iframe class="ql-video" frameborder="0" allowfullscreen="true" src="https://player.vimeo.com/video/1030025899/"></iframe>The deadline for applications for this challenge is 3pm on Tuesday 26th November 2024.ASSESSMENT OF APPLICATIONSApplications are reviewed against set criteria by a panel of challenge owners, prospective end‐users from our partner organisations, and Game Changers project staff. Brief summary feedback will be provided if your project is not awarded feasibility funding.Application forms and posters will be assessed consistently and transparently using the following criteria:<ol><li>How well does the application align with the challenge aims?</li><li>Is the proposed solution credible from the perspective of deployment?</li><li>What potential does the proposed solution have to transform practice in your area?</li><li>Do you feel the applicant is well placed to deliver a feasibility project?</li><li>Would the solution proposed in the application benefit from feasibility funding?</li><li>Does the application meet the scope of the challenge?</li></ol>

In-situ real-time characterisation and measurement of materials for effective nuclear waste management

Waste on the Sellafield site must be classified and any hazardous properties identified before handling and disposal. Conducting measurements in situ enables faster, real-time data gathering and analysis, facilitating immediate decision-making regarding the treatment, storage, recovery or disposal of waste.With such varied waste materials at Sellafield, it is recognised that a ‘toolbox’ of different technologies may be required, preferably one that works over a wide range of environments, providing a large suite of data/analysis. Note that not all analysis requires a numerical value to be beneficial and determining an analyte to be below the relevant hazardous waste threshold may be sufficient.

Sellafield Ltd is pursuing innovative solutions to accelerate the characterisation and measurement of materials through in-field testing capabilities.

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Game Changers Technology Talk webinars are aimed at anyone who is interested in technical innovation in the nuclear industry, learning about cutting-edge research developments and understanding how the Game Changers programme helps solve challenges that can’t be met with off-the-shelf solutions.December's session featured the following talk:<h2>ABACUS: Advanced In-Ground Characterisation Technology&nbsp;</h2>Speakers: Malcolm Joyce (Hybrid Instruments Ltd), and Heather Chouman and John Heneghan (Sellafield Ltd)&nbsp;This Game Changers Lunchtime Technology Talk explored ABACUS (Advanced Blind-tube Apparatus for Characterisation of Underground Sources) – a new in-ground measurement technology designed to improve the ability to assess land quality problems associated with non-naturally occuring radioactivity, in-situ, where significant interventions are not possible. Malcolm Joyce – Technical Director of Hybrid Instruments and Pro Vice Chancellor at Lancaster University – outlined the scientific principles behind ABACUS, its development towards in-field testing at TRL 7, and its future potential. Heather Chouman – Senior Technical Advisor, Sellafield Ltd – discussed Sellafield’s ‘Characterisation and Monitoring Using In-Ground Assets’ challenge and the benefits the technology could bring.The talk highlighted how ABACUS aligns with Sellafield’s ambition to enhance understanding of groundwater behaviour, improve surface and subsurface contamination monitoring, and generate richer, more actionable data without extensive groundworks. Attendees gained insight into how this technology could contribute to building a 3D picture of sub-surface heterogeneity across the Magnox Swarf Storage Silo (MSSS) and the wider Sellafield site.<h2>Watch the Recording</h2><iframe class="ql-video" frameborder="0" allowfullscreen="true" src="https://player.vimeo.com/video/1142421857/"></iframe>Or view on Vimeo <a href="https://vimeo.com/1142421857?share=copy&amp;fl=sv&amp;fe=ci" rel="noopener noreferrer" target="_blank">here</a>.

December's session featured Malcolm Joyce from Hybrid Instruments Ltd, and Heather Chouman and John Heneghan from Sellafield Ltd, discussing ABACUS, an innovative in-ground characterisation technology designed to assess subsurface radioactivity in challenging environments.

Game Changers Lunchtime Technology Talks December 2025

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Game Changers Technology Talk webinars are aimed at anyone who is interested in technical innovation in the nuclear industry, learning about cutting-edge research developments and understanding how the Game Changers programme helps solve challenges that can’t be met with off-the-shelf solutions.July's session featured the following talk:<h2>Micro UAV (Unmanned Aerial Vehicle)</h2>Matthew Nancekievill (Co-founder &amp; CEO of Ice Nine Ltd) presented the development and progress of Ice Nine Ltd’s cutting-edge Micro UAV: a compact, robust aerial system engineered for use in highly confined and hazardous environments. Originally conceived as part of the Game Changers <a href="https://www.gamechangers.technology/challenge/Unmanned_Aerial_Vehicles_in_confined_spaces" rel="noopener noreferrer" target="_blank">challenge</a> in collaboration with Sellafield stakeholders, this innovative drone is designed to operate through a 6-inch diameter access port, making it ideal for visual inspections in areas inaccessible or unsafe for human entry.Key features of the Micro UAV include:<ul><li>Brightness-controllable LED lighting for operation in total darkness</li><li>A tilting gimbal with +/-90° imaging capability</li><li>Click-in batteries designed for ease of handling when wearing PPE</li><li>Resilience to minor collisions, enhancing performance in complex environments</li></ul>This session explored how the Micro UAV could transform inspection processes in nuclear and industrial settings. Amanda Smith (UAV Equipment Engineer Programme Lead) and Luke Henley (UAV Pilot) from Sellafield also shared insights on the original challenge, how Ice Nine’s solution addresses key operational risks, and the broader impact of the technology. The talk concluded with an interactive Q&amp;A session, offering attendees a chance to engage directly with the speakers.<h2>Watch the Recording</h2><iframe class="ql-video" frameborder="0" allowfullscreen="true" src="https://player.vimeo.com/video/1102280062/"></iframe>Or view on Vimeo <a href="https://vimeo.com/1102280062?share=copy" rel="noopener noreferrer" target="_blank">here</a>.

July's session featured Matthew Nancekievill, Co-founder &amp; CEO of Ice Nine Ltd, and Sellafield challenge owners, Amanda Smith and Luke Henley, presenting the development and progress of a cutting-edge Micro UAV.

Game Changers Lunchtime Technology Talks July 2025

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Game Changers Technology Talk webinars are aimed at anyone who is interested in technical innovation in the nuclear industry, learning about cutting-edge research developments and understanding how the Game Changers programme helps solve challenges which can’t be met with off-the-shelf solutions.June's session featured the following talk:<h2>Game Changers in Review 24/25</h2>This June, Dr Stuart Brown, Head of Programme Delivery, took the lead in a dynamic Tech Talk reviewing the highlights of the Game Changers innovation programme from the past year.Watch the webinar to discover what makes Game Changers a driving force in nuclear innovation. Learn how open innovation benefits challenge owners, solution providers, and the wider nuclear industry – and find out how you can get involved.We were also joined by Andres Alfaro, Emerging Technology Manager at Sellafield Ltd and lead for the Game Changers programme, along with technology and innovation project managers who showcased breakthrough technologies being supported through the initiative, including:<ul><li>The first autonomous Heavy Goods Vehicle (HGV) operated on the Sellafield site, retrofitted from the existing fleet using cutting-edge technology from Digital Concepts Engineering (DCE).</li><li>StellarX, an AI-powered extended reality (XR) platform from OVA, capable of generating real-time digital twins of complex nuclear facilities.</li><li>A novel machine vision system developed by the University of Bristol, enabling accurate through-window inspections to measure drum dimensions and detect deformations.</li></ul>Don’t miss this opportunity to explore the future of innovation in nuclear.<h2>Watch the Recording</h2><iframe class="ql-video" frameborder="0" allowfullscreen="true" src="https://player.vimeo.com/video/1094709660/"></iframe>

June's session featured Dr Stuart Brown (Head of Programme Delivery at FIS360 Ltd), Andres Alfaro (Emerging Technology Manager at Sellafield Ltd), and FIS360 technology and innovation project managers showcasing the highlights of the Game Changers innovation programme from the past year.

Game Changers Lunchtime Technology Talks June 2025

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Game Changers Technology Talk webinars are aimed at anyone interested in technical innovation in the nuclear industry. Learn about cutting-edge research developments and discover how the Game Changers programme helps solve challenges that can’t be met with off-the-shelf solutions.February's session featured the following talk:<h2>REACH</h2>The development of the REACH modular robotic manipulator for long-range deployment of equipment in hard-to-reach, contaminated areas was discussed by James Hill from Eadon Consulting and challenge owners Darren Hockaday and Nic Clarke from Sellafield Ltd.REACH is a modular robotic manipulator deployable in hard-to-reach, contaminated areas that are inaccessible to people. It is capable of deploying a variety of sensors and tools and is being developed to have a payload capacity of up to 25kg.The project has completed a Game Changers proof-of-concept project and is now being developed for an active deployment towards the end of the year on the Sellafield site.&nbsp;It will deploy a radiometric payload into a cell whilst navigating around existing cell structures.Eadon Consulting create engineering solutions for challenging environments, from idea generation through to detailed design.&nbsp;REACH is one of several technologies currently being developed.<h2>Watch the recording now:</h2><iframe class="ql-video" frameborder="0" allowfullscreen="true" src="https://player.vimeo.com/video/1060133408/"></iframe>

February's session featured James Hill from Eadon Consulting and challenge owners from Sellafield Ltd discussing the development of the REACH modular robotic manipulator&nbsp;for long-range deployment of equipment in hard-to-reach, contaminated areas. Recording available.

Game Changers lunchtime Technology Talks February 2025

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December's session featured the University of Bristol discussing their VisionAlpha technology, and Arktis Radiation Detectors Ltd presenting the latest developments of their WANDS (Waste Assay Neutron Detection System) technology. Recording available.

Game Changers lunchtime Technology Talks December 2024

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Game Changers Technology Talk webinars are aimed at anyone interested in technical innovation in the nuclear industry. Learn about cutting-edge research developments and discover how the Game Changers programme helps solve challenges that can’t be met with off-the-shelf solutions.October's session featured the following talk:<h2>Wall-climbing Crawler Robot</h2>A revolutionary wall-climbing robot developed as part of a 6-month Game Changers proof of concept (PoC) project was discussed by HausBots Co-founder, Jack Cornes.The Birmingham-based engineering firm developed a vertical truck, HB2, that utilises patented AEROGRIP technology, enabling the robot to climb vertical and horizontal surfaces of any material type. Capable of carrying a range of sensors, the ROV can be used to inspect storage tanks, chimney stacks and other infrastructure.HausBots designs and manufactures robotic solutions for inspecting and maintaining critical infrastructure to help increase safety and asset lifespans.<h2>Watch the recording now:</h2><iframe class="ql-video" frameborder="0" allowfullscreen="true" src="https://player.vimeo.com/video/1020636280/"></iframe>

October's session featured HausBots Co-founder, Jack Cornes, discussing their revolutionary wall-climbing robot, developed as part of a 6-month Game Changers proof of concept (PoC) project. Recording available.

Game Changers lunchtime Technology Talks October 2024

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Game Changers Technology Talk webinars are aimed at anyone interested in technical innovation in the nuclear industry. Learn about cutting-edge research developments and discover how the Game Changers programme helps solve challenges that can’t be met with off-the-shelf solutions.This month's session featured the following talk:<h2>Monitoring waste containers</h2>The challenge of and solution for monitoring waste containers within the Interim Storage Facilities (ISF) at Sellafield was discussed by Callum Brierly, Senior Research Technologist at Sellafield Ltd, and Farzana Zainal Abidin, Robotics Engineer at Jacobs.A variety of radioactive material is stored in Self-Shielded Boxes (SSBs) within the Interim Storage Facility (ISF) at Sellafield, potentially for up to 100 years. The SSBs need to be periodically inspected to ensure the condition of the packages. Rather than moving the boxes for inspection, Jacobs has developed a prototype crane-deployed robot to gather data in-situ, with funding and support from the Game Changers innovation programme.The Waste Container Inspection Robot&nbsp;has the ability to fit in the canyons between stacks of boxes and in between boxes in a given stack, allowing a range of sensors or cameras to be deployed and feedback information.<h2>Watch the recording now:</h2><iframe class="ql-video" frameborder="0" allowfullscreen="true" src="https://player.vimeo.com/video/1012824776/"></iframe>

September's session featured Callum Brierly from Sellafield Ltd and Farzana Zainal Abidin from Jacobs discussing the development of Jacobs' Waste Container Inspection Robot for Sellafield’s Intermediate Storage Facilities. Recording available.

Game Changers lunchtime Technology Talks September 2024

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June's session featured Jason Simpson from Dounreay and Dr Xin ‘Erwin’ Dong from the University of Nottingham discussing the development and deployment of a revolutionary prototype disposable modular snake manipulator. Recording available.

Game Changers lunchtime Technology Talks June 2024

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April’s session featured talks from Dr Ryan Seabright on Puncture resistant gauntlets, and Stephen McNulty on Mapping and monitoring corrosion of safety-critical ventilation systems. Recording available.

Game Changers lunchtime Technology Talks April 2024

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February's talk featured Sarah Bugby from Loughborough University and Sellafield's Jonathan Norman discussing&nbsp;Real-time gamma-optical imaging. Recording available.

Game Changers lunchtime Technology Talks February 2024

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As part of the “<a href="https://www.gamechangers.technology/challenge/Analytical_Services:_Novel_separation_and_direct_measurement_technologies_for_radionuclides_and_analytes" rel="noopener noreferrer" target="_blank">Novel Separation and Direct Measurement Technologies for Radionuclides</a>” challenge set by the Analytical Services department at Sellafield Ltd, the University of York is developing a cutting-edge detection system aimed at revolutionising how radioactive samples are analysed. The research team hosted a pivotal mid-project demonstration at the School of Physics, Engineering and Technology, University of York, offering challenge owners and stakeholders a closer look at their progress.&nbsp;The project, led by Dr Christian Diget, seeks to overcome the limitations in the nuclear sector of in-liquid identification of alpha-emitting isotopes – a critical need in nuclear energy and decommissioning. In comparison, traditional approaches require preparation and processing of samples, which can be inefficient and time consuming.&nbsp;During the demonstration, a group of 11 attendees – including representatives from Sellafield Ltd, Game Changers delivery partner FIS360, and members of the university’s research group – gathered to observe a live test of the device using a radioactive source. The event offered a unique opportunity to see the hardware in action, explore the detection principles, and have in-depth technical discussions around specific use cases at Sellafield.<iframe class="ql-video" frameborder="0" allowfullscreen="true" src="https://player.vimeo.com/video/1145326771/"></iframe>Christian Diget, Academic, University of York said: “Traditional alpha radiation detection is slow and complex. Through Game Changers, we're developing in-situ technology that simplifies the process and expands its use across Sellafield and beyond - bringing real-world impact to a long-standing challenge.”&nbsp;Alongside Dr Diget, key contributors from the University of York include Dr Jamie Brown, Dr Samadhan Patil, and PDRA Alex Marchant. Their collective work has focused on refining sensor selection, device fabrication techniques, packaging design, and testing the chemical durability of the sensor components.&nbsp;This demonstration marked the halfway point of the team’s 12-month proof-of-concept (PoC) project, which began after the successful completion of a feasibility study in 2024. In parallel, the devices are undergoing bench and in-laboratory testing at multiple sites internationally. These collaborations are already helping to validate performance under varied operational conditions and are a critical step toward potential deployment.&nbsp;With the promise of improving how radioactive liquids are analysed, especially in high-precision environments such as Sellafield, this technology could play a key role in the future of nuclear measurement, safety, and decommissioning.

The University of York showcased its emerging in-liquid alpha detection technology to Sellafield and partners, demonstrating live testing of the prototype and its potential to transform radioactive sample analysis and nuclear decommissioning.

University of York demonstrates breakthrough in radionuclide detection

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Following the successful completion of <a href="https://www.gamechangers.technology/news/Three_projects_advance_to_proof_of_concept_stage_in_Sellafield's_drum_deformity_detection_challenge" rel="noopener noreferrer" target="_blank">feasibility studies</a> in 2024, three innovative projects have now delivered fully demonstrable proof-of-concept (PoC) solutions to improve the inspection of highly radioactive waste drums at Sellafield.&nbsp;Sellafield Ltd is responsible for the safe, long-term storage of approximately 23,000 stainless steel drums, each containing uranium-bearing intermediate level waste (ILW). These 500L drums are kept in Sellafield’s Encapsulated Product Stores (EPS) and require inspection to monitor their condition. Some drums have previously exhibited signs of deformation due to chemical reactions within the drum contents, prompting the need for improved, high-accuracy measurement and monitoring methods.&nbsp;Because of the radioactive nature of the waste, inspections must be carried out inside shielded inspection cells. Any new inspection technology must therefore either operate within these high-radiation, confined environments or function remotely through multi-layered lead glass shield windows.&nbsp;Enhanced inspection capability will provide Sellafield and industry regulators with greater confidence in its understanding of how these waste packages evolve over time. This insight will inform the requirement for future inspections and interventions, potentially leading to costs savings and efficiencies.&nbsp;<h2>The Game Changers Challenge</h2>In response to this <a href="https://www.gamechangers.technology/challenge/Identifying_deformities_in_500L_drums" rel="noopener noreferrer" target="_blank">challenge</a>, Game Changers – working with the Retrievals East River at Sellafield Ltd – sought novel approaches that could be rapidly developed and deployed to deliver improvements as soon as practicable.&nbsp;Out of 21 applications received, four projects were taken forward for 12-week feasibility evaluations. Of those, three were selected to progress into full proof-of-concept development.&nbsp;All three proof-of-concept studies have now successfully demonstrated viable technologies, and discussions are underway to determine which approach will move forward into further development and eventual deployment.&nbsp;<h2>The Three Successful Proof-of-Concept Studies</h2><h3>Amentum – Laser Scan of Drum on Turntable</h3>Amentum developed a system using two commercially available laser line scanners to capture a 3D profile of a 500L drum as it rotates on an inspection turntable. The technology achieves sub-millimetre (&lt;1 mm) dimensional accuracy while compensating for practical issues such as off-centre or tilted drums. Its simplicity and robustness make it an attractive solution for integration into existing facilities. Find out more about the inactive demonstration carried out at Amentum's Birchwood facility in May 2025:<iframe class="ql-video" frameborder="0" allowfullscreen="true" src="https://player.vimeo.com/video/1093739149/"></iframe><h3>Cerberus Nuclear – DrumSight 3D</h3>Cerberus Nuclear advanced its DrumSight 3D system, employing COTS pan/tilt/zoom cameras mounted inside the inspection cell. Bespoke software reconstructs a 3D model of each drum as it is lifted from its four-drum stillage, enabling accurate deformation measurements without the need for turntable handling. This method enables inspection of the drum base and reduces the risk of handling drums that may already be significantly deformed. Find out more about the inactive demonstration carried out in April 2025:<iframe class="ql-video" frameborder="0" allowfullscreen="true" src="https://player.vimeo.com/video/1093740014/"></iframe><h3>University of Bristol – Edge Detection Software&nbsp;</h3>The University of Bristol created innovative software that processes images from existing through-window camera inspections to automatically detect drum edges as the drum rotates. This enables accurate dimensional measurements without needing to place any equipment within the radiation environment, offering a non-intrusive and easily deployable approach. An active demonstration took place at Sellafield site in February 2025. Find out more in this clip from FIS360 Project Manager Ellen Barker as part of June's Game Changers Technology Talk:<iframe class="ql-video" frameborder="0" allowfullscreen="true" src="https://player.vimeo.com/video/1129842842/"></iframe><h2>Next Steps</h2>All three technologies have demonstrated strong potential not only for 500L drum inspection but also for Remote Handling Intermediate Level Waste (RHILW) visual inspection applications across the Sellafield site and the broader Nuclear Decommissioning Authority (NDA) estate.&nbsp;The next phase of developments will include system refinements and active trials to determine deployability, and integration potential, as Sellafield Ltd and Game Changers determine which solution offers the best balance of accuracy, practicality, and radiation tolerance for operational use.&nbsp;These proof-of-concept successes mark a significant milestone in the journey to enhance Sellafield’s waste management capabilities – a clear demonstration of how collaboration, innovation, and targeted challenge-led development can drive progress in one of the most complex industrial environments in the world.&nbsp;

Three proof-of-concept projects – from Amentum, the University of Bristol, and Cerberus Nuclear – have demonstrated innovative technologies for detecting drum deformities at Sellafield, improving remote inspection accuracy, safety, and efficiency in managing radioactive waste storage.

Three innovative proof-of-concept projects deliver new possibilities for drum deformity detection at Sellafield

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The University of Nottingham’s (UoN) long-reach snake manipulator has achieved a landmark deployment at Nuclear Restoration Services (NRS) Dounreay, providing unprecedented access to areas inaccessible for decades. The success marks a significant step forward for modular manipulator technology that has been evolving through the Game Changers innovation programme since 2018.&nbsp;Developed through the Rolls-Royce University Technology Centre in Manufacturing and On-Wing Technology, the latest version of the snake manipulator represents a clear leap from earlier prototypes. Designed and built by UoN, with input and operational testing opportunities from NRS Dounreay, the device is capable of entering 30 mm apertures, navigating complex geometries, conducting 3D inspections, and carrying a sensor payload.&nbsp;In March 2025, the manipulator was operated on site by Ice9 Robotics with support from FIS360 Ltd and AevaSpec, a University of Glasgow spin-out. In a first-of-its-kind demonstration, the robot successfully navigated through a 30 mm aperture into a highly restricted area of the facility, capturing high-quality video and real-time radiation mapping data that will directly shape decommissioning strategies.&nbsp;<h2>From Prototype to Nuclear-Grade Tool&nbsp;</h2>The deployment builds directly on a March 2024 trial at NRS Dounreay, where the manipulator was first tested in an active nuclear environment. Learning from that earlier demonstration, the team has made substantial enhancements. These include:&nbsp;<ul><li>Improved LED lighting for sharper, clearer video capture&nbsp;</li><li>Increased manoeuvrability and payload capacity for greater operational flexibility&nbsp;</li><li>Integration of a miniaturised gamma radiation sensor from AevaSpec, delivering real-time dose-rate and spectroscopic data alongside visual imagery&nbsp;</li></ul>The sensor integration was a particularly important milestone. Co-developed by UoN and AevaSpec, the lightweight gamma detector was mounted without compromising navigability – something rarely achieved in confined-space robotic systems.&nbsp;Jason Simpson, Project Manager at NRS Dounreay, emphasised the operational impact:&nbsp;“The value of the snake manipulator lies in its ability to access areas previously out of reach, providing the critical data needed to shape decommissioning strategies and reduce risk remotely. By eliminating the need for intrusive investigative work, it delivers significant time and cost savings. For this project alone, the avoided costs exceed £1 million; if applied across other cells in the NDA estate, the potential savings could be truly substantial.”&nbsp;<h2>Engineering for Confined Space Challenges&nbsp;</h2>The manipulator’s modular design remains central to its adaptability. Length can be tailored from a few metres up to 20 m, combining low-cost, off-the-shelf components with 3D-printed connectors. Inflatable stabilisation balloons enable the head to lift and hold steady while carrying payloads, while a revolute joint provides fine vertical and rotational control for full 3D inspections.&nbsp;Such versatility is crucial in environments like Dounreay, where shielded hot cells, long stretches of ducting, and complex pipe networks were never designed with access or decommissioning in mind. Current solutions – borescopes or camera poles – offer only limited line-of-sight visuals near the ground. High-end snake-arm robots exist but are typically too large, too short in reach, or prohibitively expensive.&nbsp;By contrast, UoN’s system delivers a unique combination: small diameter, long reach, sensor integration, and low cost.&nbsp;Mark Crichton, Project Engineer at NRS Dounreay, highlighted the importance of the new insights:&nbsp;“The Snake ROV surveys have let us build up an invaluable picture of the cell underside infrastructure and services that have thus far evaded us through drawing searches.”&nbsp;<h2>A Growing Story of Collaboration&nbsp;</h2>The journey of the snake manipulator reflects years of sustained collaboration across academia, industry, and government. The project originated through the Robotics and AI in Nuclear Hub, where early trials with an aerospace snake robot highlighted the need for greater length and stiffness for nuclear deployment. Further development followed via the FIS360-managed Game Changers programme, with successful feasibility and proof-of-concept trials, leading to funding from the Robotics and AI Collaboration (RAICo) for continued development. Funding from NRS Dounreay then enabled the integration of radiometric sensing, ensuring the system was not just a vision but a working tool in one of the UK’s most challenging nuclear environments.&nbsp;Compared with the 2024 demonstration – when the prototype first solved a <a href="https://www.gamechangers.technology/news/Snake_robot_solves_40-year-old_nuclear_mystery" rel="noopener noreferrer" target="_blank">40-year-old mystery</a> inside a restricted-access cell – this latest deployment signals a maturing, nuclear-ready technology with clear commercial and cross-sector potential.<h2>Beyond Nuclear&nbsp;</h2>While nuclear decommissioning is a natural proving ground, the potential applications are broad. Aerospace, defence, petrochemical, and utilities sectors all face the same challenge: how to inspect and assess confined or hazardous spaces without exposing workers to risk.&nbsp;By bridging this gap, the University of Nottingham snake manipulator is not only helping to accelerate nuclear clean-up, but also laying the foundation for safer, faster, and more cost-effective inspection across industries.

Enhanced with radiation sensing and advanced manoeuvrability, the University of Nottingham’s snake manipulator has achieved a breakthrough deployment at NRS Dounreay – cutting costs, improving safety, and transforming access to previously unreachable nuclear environments.

Game Changers is an innovation programme which finds solutions for complex nuclear industry challenges.We work with organisations of all sizes, across all sectors, to identify and develop the most promising technologies.

Game Changers is an innovation programme which finds solutions for complex nuclear industry challenges.

We work with organisations of all sizes, across all sectors, to identify and develop the most promising technologies.